SHOP WORK:
WORKSHOP TECHNOLOGY
Fiting technology General HP & LP welding technology, different types of joints use of drilling machine, Grinding machine, lathe machine and cutting machine use of diff. types of micrometer

MOUNTINGS & FITTINGS
(Including free hand practice to fitting technology , their uses & Common Faults)
Glass, Pressure Gange Stop Valve, Blow Down Valve & etc.

BOILER ACCESSORIES & FITTING
Economiser, APH, Feed Pumps,Injectors, Super Heaters, Separators, Draught Fans

PROPERTIES OF STEAM
State of matter
Effects of Pressure on Boiling Points
Condition of Steam,Steam Tables

PRACTICAL
(Boiler room practices in different Boiler Plants/Industries as directed by the Institution Authority)

PRACTICAL
A Hand Practice on various types of Boiler Models, Vaves & Cocks at SDEAS’ s MODEL ROOM.

BOILER OPERATION
Starting Normal Operation, Shutdown, Observation, Duties of a Boiler Operator

STUDY TOUR
A7 days industrial visit to different types boilers (A report on industrial Viisit Will have to be produced by all students after completion of this tour).

PROJECT REPORT
In the final semester students will have to prepare a project-report at their own Workplace/Industry/Mill under the super vision of a guide (Boiler-in –Charge ), the report should be approved by the guide or Plant in-charge before submitting to the SDEAS academic council.

Unit of force, Work , Power energy and their relationship in S.I. Units.

Familiarity with the Provisions of the Indian Boiler Regulations including calculations of dead weight safety valve, the weight and the Position of ball on a lever and weight safety valve.

Combustion, heat transmission, excess air, heat loss, circulation system in a boilers, Properties of steam including ability to read steam tables and mollier diagram

Principal types of steam boilers used on land with special emphasis to industrial boilers, Purchases and reasons for which different types of boilers are employed.

Functions of boiler mounting, feed heaters, economizer, reheaters super heater, forced, induced and secondary drafted appliances, strokers, burners, temperatures, dampers other auxiliaries.

Operation of shell type boilers and water tube boilers with coal, oil gas firing system with special reference to industrial boilers,

Feed water treatment and boiler water conditioning Desecration, corrosion, PH, TDS etc.

Functions of measurement and controls in boiler plants and also the data logging on the operation of boilers, automatic control and

Methods of hydraulic test procedures.

Turbine overview, Condenser, Blades, Important Parameters, Condenser, Condensate Pumps, Ejector, Presenters, Cooling water crt and Steam cycle crt. Cooling water system, importance, Advantages, Types of Cooling system, operation of Cooling tower. Pumps, types of cooling tower. Dm plant, Hardness, PH, Scale formation, Purification system, Feed tank, Make-up water tank. Lubrication System-!, main oil pump, DC oil pump, Steam oil Pump, Jacking oil pump, lubrication Oil crt, Filter and oil cooler change Over, Oil separator, centrifugal m/c . Governor, Process steam turbine, Speed control, load control, Governor-1, Types of governor, governor system, Governing system II- Mechanical governor, hydraulic governor, electro hydro governor. Types of governor, methods of governing Dump condenser, generator, Exciter, Motoring turbine operation System check points before starting turbine. Operation of oil Cooler, Oil filter, condenser, Pumps changeover and charging, ejector Pumps charging and : change over, Maintaining condenser level. Condensate heating system, Auxiliary- condensate cycle NP, MP and Vacuum Preheaters.

History of sponge, Introduction, degree of met-allization, necessary to Produce sponge lron , Production, DRI in Rotary Kiln, Kinetic aspect of sponge iron, Principle of Reaction, Rate Controllin Factors, Raw Materials, lron Ore, Coal, Lime Stone, Effect of Temperature, Effect of raw Materials, Effect of lron Ore Size in Genration of Fines in Rotary kiln, Carbon Enrichment in Sponge lron, Product Blending, Fragmentation of Solid lron ore in Rotary Kiln, Plant Operational Parameter, Screening of Raw Materials and Products, Sampling, Chemical Analysis, Lron Ore Injection in DRI Process, Hot Spot in Kiln Cell, Melting of Sponge Lron, Accretion Formation, Waste Heat Power Generation, Shut Down the System, Sponge Lron equipments. Problems and its solution.

Heat transfer as applicable to boiler technology. Three modes of heat transfer, conductance, and unsteady state of heat transfer, combination of heat transfer mechanism, Heat transfer surface arrangements parallel flow counter flow and cross flow, effects of lanes, tube spacing, Tube diameters effect of oil or scales: Insulation and heat loss.

Safety valves troubles and their remedies eg. Leaking of safety valves. Incorrect popping pressure: blow down adjustment, spindle getting bent, hand up, simmer and buzzing, flutter or slight blundering when closing.

Function of soot blowers. Types and their purposes, long retractable soot blower wall deslagger, Retry blowers, pre- commissioning and post commissioning requirements, super heaters, desuperheaters, reheated and economizer, H.P. bypass system.

Feed water treatment, boiler water treatment, silicon control, chemical cleaning and standby protection of high pressure boilers, priming and foaming of boilers, carry over in steam and the corrective measures adopted: chemical losing procedures and effect.

Operation and testing of instruments and controls in boiler plants. Food water control combustion control, pulverized fuel firing and milling plant, control systems ………control, steam comparative ………Utility of data logging, problem reporting and trouble shooting.

Mathematics : Ratio & Proportion Variation, Use of Logarithm table, Calculation of Areas, Value, Quantity & Weights, Simple Quadratic Algebric Equations & there Applications, Plotting of Curves.

Applied Mechanics:Unit of Force, Work, Power, Energy and their relationship, conditions of equilibrium of a system of coplanner forces, center of gravity levers, simple problems of inertia, stress & strain, Hook’ s law, Young’ s modules, modules of rigidity, simple problems relating to calculation of direct & circular solid shafts, power transmitted by shafts, torque, circumferential and longitudinal stress in presser vessels, reveled and bolted joints, pipe flanges calculation of working pressure of parts of Boiler and Steam pipes in accordance with the Indian Boiler Regulation.

Boilers and Heat Engines: Basic principle of Thermodynamics, Use of steam tables, description, operation and maintenance of different types of Boilers, economizers and there mountings & fitting, Description, operation and maintenance of feed pump, injector feed regulator, water softeners, feed heaters, air feater, steam accumulator and super heaters, fuel and there characteristics, Combustion of fuels, Mechanical strikers, burners, pulverisers, draught fans, boiler scale its effect on heat transfer, internal and external cleaning of Boilers, Deareation of feed water, PH value, hardness and alkalinity in feed water and Boiler water, make of water house instrumentation, efficiency of Boilers, working of different types of reciprocating engines & turbines, Station efficiency, reheat, steam piping layout, expansion bends, supports, anchors, drainage etc, material use in construction of Boilers and heat engine, The Indian Boiler regulation 1960.

Group Discussion: Group discussion classes and various oral classess on different problems in Boiler related services by in plant practical exports.

The Prescribed Application form and Prospectus are available in institutions cash Counter on Payment of Rs 120/- (Rupees One hundred twenty only) during working hours. You can also download the application form from here.

Duly filled application, with requisite documents to be submitted to the Director, SDEAS- 4 & 5, Sector – 20, Rourkela -769005, Orissa.

Following documents should be submitted along with the application form.